JXP12000 Robot Positioning Bottle Depalletizer

This is a non-standard custom machine, and its specifications and structure can be adjusted according to customers’ actual production requirements. It replaces manual bottle loading. With precise robot gripping and servo-driven bottle separation, it converts multi-row bottles into single-row conveying for scratch-prone painted bottles, solving low-efficiency bottlenecks of manual feeding and upgrading line automation. It depalletizes empty bottles with trays without lifting separating sheets mistakenly, automatically collects sheets and pallets, and smoothly converts multi-row bottles into single-row flow to match downstream equipment, improving productivity, lowering cost and reducing safety hazards. Model JXP12000 reaches a capacity of 12,000 bottles per hour (subject to bottle type), total power 33.5 kW, overall dimension 8800mm × 7300mm × 4200mm, max stack height 1700mm, working air pressure 0.4–0.5 MPa, power supply 380 V and main machine weight 6.8 tons. The frame, columns and cross beams are carbon steel welded structures made by Dingzheng. The POM conveyor mesh belt is from a famous domestic brand. Air cylinders are FESTO or AirTAC, pneumatic components AirTAC. PLC, HMI and servo motors are Schneider or SIEMENS. Inverters, low-voltage components, relays, sensors, robot and reducer are well-known industrial brands. The sheet gripper, pallet collector, sheet collector and bottle stack conveyor are self-developed by Dingzheng. The unit consists of robot, bottle stack positioning frame, sheet collector, bottle stack conveyor and robot base. In operation, bottle stacks are conveyed to the depalletizing station under PLC control. After photoelectric confirmation, the multi-functional gripper picks bottles layer by layer; it can grip both bottles and sheets with overload protection. The robot places bottles onto the swing chain conveyor. Photoelectric signals feed back to PLC to control servo swing, and the next batch is released only after the previous batch is fully conveyed. The intelligent conveyor flexibly turns double-row bottles into single-row flow. After bottle picking, sheets are transferred into the sheet collector for automatic discharge at set height, and empty pallets are sent to the pallet collector. Unlike traditional frame depalletizers with multi-point straight movement, this robot machine works along curved paths in 3D space, featuring shorter travel distance, shorter cycle time and much higher depalletizing efficiency at the same speed.